1. Pilot Scale Study: A Necessary Link for Transforming Scientific and Technological Achievements into Productivity
The pilot scale study is a necessary link for the transformation of scientific and technological achievements into productivity. The success or failure of industrialization achievements mainly depends on the success or failure of pilot scale study. The pilot scale study is a prelude to stable industrialization, a necessary path from research and development to production, and an effective measure to reduce the risks of industrialization implementation. The research and development process are mostly laboratory technology, which is used by scientific researchers for scientific research. However, many improvements are still needed in the industrial production of this process. Pilot scale study is a bridge connecting the two and is of great significance which can accumulate necessary experience and experimental data for industrial production. After the pilot scale study, the success rate of industrialization of scientific and technological achievements can reach 80%; Without undergoing pilot scale study, the success rate of industrialization is only 30%. The pilot scale study is especially needed in fields such as biology, medicine, agriculture, chemical industry and new materials.
2. Maturation: the integration of technology and market
Maturation refers to the process of forming a new industry from the R&D stage through intermediate tests and entering the market initially, which mainly includes four core sub-processes: technology productization, product marketization, management modelization, and financing socialization. It is a necessary stage for technology industrialization.
Gradual degree: The gradual marketization of products means that they need to undergo repeated market research and rework testing for correction, and The formalization of management is also gradually forming;
Completeness of elements: The conditions for participating in the maturation of achievements are required to be complete and coordinated: technological creativity, entrepreneurial entrepreneurs, potential customers, innovative investors, financial products, etc.
Process continuity: Collaborative integration of four sub processes: technology productization, product marketization, management modelization, and financing socialization.
Condition matching: It is necessary to possess conditions such as technology, market, management, and finance, which need to be organically combined and matched.
3. Detailed content of pilot research
3.1 Review of production process routes
3.2 Selection of equipment materials and types
3.3 Investigation of mixing type and mixing speed
3.4 Further research on reaction conditions
3.5 Determination of process flow and operating methods
3.6 Research on Safety Production and "Three Wastes" Prevention and Control Measures
3.7 Quality monitoring of raw and auxiliary materials and intermediates
3.8 Calculation of consumption quota, raw material cost, operating hours, and production cycle